Checking of Machine/ Equipment performance, type of Maintenance done & required. Modification/ upgradation available , required & its viability
Reduce Breakdown & improving planned maintenance. Adding various methods, technology & continual improvement
Reviewing available maintenance manpower for qualification, experience, nature, working style, skill & time lines. Recruiting new skilled manpower if required. Onsite & classroom training for positive attitude, skill improvement & accuracy, motivation & confidence building. Bringing safety awareness in working.
Optimisation of rates, removing unwanted, work duplication. Standerdisation of terms & condition. Brining discipline, reducing reworking. Redefining work details. Adding penalty terms. Giving contract person training for performance, time & wastage reduction, housekeeping. Getting Rate contract signed for work description, rates & validity on agreed terms between company & contract.
Random & surprise measurement sheet, rates, quantity of work, work status & bill verification
Checking available inventory, segregation between useful & non useful inventory, optimising available inventory. Listing equipment wise spares, separation of spares & consumables, Making A, B & C category of spares & consumables based on criticality, availability, lead time & cost. Preparing minimum stock requirement, consumption & ROL- ROQ optimisation.
Preventive Maintenance, predictive maintenance schedule, effectiveness. Studying of maintenance notification receipt to execution for priority, work distribution, manpower handling, spares /consumable using. MTTR (mean time to repair) & MTBR (mean time between repair). Cost effective maintenance & energy conservation approach.
Study, inspection, observations, effective questionnaires, oral & written communication effectiveness. Complete report on what exists & what is required, improvement solution.
Inspecting client equipment (stage wise) based on URS, drawing & technical data received/available for dimensions, MOC, quality, performance, physical & running parameters.
Process study, equipment design, MOC, URS, drawings preparation, ROI study. BOQ preparation, Bar chart preparation, manpower study & deployment. Work distribution, follow up. Phase wise delivery schedule & project time line review, updating, fund requirement data & time.Equipment, utility, piping erection, commissioning. Helping in DQ, IQ, OQ, PQ preparation, completion, SOP reparation.
HAZOP study. Project completion & implementation, deviation report.
Concept, cost involvement, saving study & investment ROI.
Listing of Instruments for calibration, validation. Differentiating critical & non critical instrument.
Calibration schedule preparation, record keeping, actual calibration, documentation. In house / 3rd party calibration proposal.
Validation & periodical performance study of AHU/ HVAC, maintenance schedule preparation & follow up
Identifying areas, equipment, methods, spares, material for higher recurring expenditures & energy wastage.
Bringing out technological, higher efficient machine solutions, proposal & execution. Reviewing energy conservation.
Periodical training, improvement need study, identifying type of training & implementation.
Reducing maintenance cost by various method, improving preventive maintenance & implementing predictive maintenance.
Shortlisting, interviewing efficient, intelligent & passionate manpower of top to bottom level as per organizational need.
Checking running parameters, calculating & study of utility performance. Suggesting solution for improvement.
Study of Existing or implemented process & operation for Hazardous operation & protentional.
Continuous study of Maintenance & identifying need of improvement for operations, running cost & man power.
SOP preparation for operation, maintenance, types, need, check list, calendar preparation for preventive & predictive maintenance.
